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These
suggestions assume the user is familiar with general winemaking and
beer brewing techniques and precautions.
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Filling –
Better-Bottle carboys have wide (4.5 cm [1.77"]
ID), uniform necks, so they are easier to fill than glass carboys.
Also, sudden temperature changes will not cause Better-Bottle
carboys to crack. However, do not fill
Better-Bottle carboys with liquids that are above 60°C (140°F) – it
is a matter of safety! It only takes
about 6 seconds for liquids at that temperature to burn skin
severely. And liquids above this temperature can damage the carboys
(see the Technical tab at the top of this page for materials information).
Before filling carboys that are equipped with a Racking Outlets,
take the following steps:
- Use the Valve/Adapters tab to the left of this page to review the
installation and details of the High-Flow valve and Racking
Adapter.
- Be sure the High-Flow valve is fully
closed.
- Turn the Racking Adapter so the stem
is angled slightly downward to prevent sediments from lodging in
the stem.
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Handling
– Better-Bottle carboys are safe and
easy to handle – they are unbreakable, they are light, they
have textured grips, and their strong necks are designed for
handles. Handles make moving filled carboys a great deal easier and
Better-Bottle recommends several types. The reports of handles
cracking off the necks of carboys refer to glass carboys, not
Better-Bottle carboys. Use the Handles tab to
the left of the page for
specific information about handles.
Closures
– Standard #10 rubber stoppers and
vinyl, double-port, pop-on caps fit the necks of Better-Bottle
carboys very well; however, these closures are likely to impart, or
carry over, flavors, and they tend to leak if they are at all rough.
Better-Bottle offers a closure made of non-porous PET/PBT that
washes easily and does not transfer flavors. This closure uses Viton
O-rings to create reliable seals. Use the Closures tab
to the left of this page for
specific information about closure options and
use.
Fermenting
– Better-Bottle carboys are used for
primary fermentations as well as secondary and tertiary
fermentations. It is especially easy to mix and de-gas with
Better-Bottle carboys (See below).
However, many wine and beer kit manufacturers recommend using pails
for primary fermentation and Better-Bottle offers a Pail Adapter for
the High-Flow valve, so racking from a pail can be as convenient as
racking from a Better-Bottle carboy (See the Valve/Adapters
tab to the left of this page). When a primary fermentation is
performed in a Better-Bottle carboy and it is vigorous and foamy, a
3/8" ID X 1/2" OD or 1/4" ID X 3/8" OD hose can be attached to the
carboy closure and used to vent the foam into an overflow container
or sink. Be sure to leave a clean air gap between the end of the
hose and the liquid level of the waste. As soon as foam is no longer
rising to the top of the carboy, replace the hose with an air lock,
preferably a Better-Bottle DryTrap, and complete the fermentation.
Use the DryTrap tab to the left of this page for specific information about servicing and operating
DryTrap air locks.
In order to minimize the number of times a carboy is opened
during fermentation, Better-Bottle suggests placing a hydrometer in
the carboy for the duration of the fermentation and, if the carboy
is equipped with a Racking Outlet, drawing test samples through the
Outlet. If solid items (e.g., oak chips, elder berry, etc.) are
added for flavoring, Better-Bottle suggests placing them in a
winemaker's tea bag. These items can end up floating well
above the sediment and the tea bag will prevent them from
being transferred during racking.
Mixing/De-Gasing
– Placing a tennis ball in the punt
space under a Better-Bottle carboy makes vigorous swirling nearly
effortless. It is important to swirl carboys on a smooth, or soft,
surface that will not scratch the bottom of the
carboys.
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Racking/Transferring
– Racking or transferring wine or beer
can be done traditionally with plain Better-Bottle carboys; however,
the process is much simpler and more convenient when the
Better-Bottle carboys are equipped with High-Flow valves and Racking
Adapters. These Outlets make oxygen-free and low-oxygen,
closed-loop racking extremely easy – a major advantage
compared to siphon racking. Use the
Valve/Adapters tab to the left of this page for detailed
information. |
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A – Arranging the
Components
- The bottom of the full carboy to be racked,
the input carboy, should be well above the neck of the empty
carboy, the output carboy. If the input carboy is placed on a 1
meter (39 inches) high counter and the output carboy is placed on
the floor, 20 liters (5.3 gallons) will transfer by gravity in
about five minutes. The input carboy can be placed on a higher
surface for faster racking, but racking too quickly can disturb
sediments.
- Rotate the Racking Adapter of the
input carboy to position the opening of the adapter's internal
stem well above the sediment layer.
- Rotate the Racking Adapter of a
sanitized output carboy so the opening of the adapter's internal
stem is pointed downward, but not quite straight down.
- Using an appropriate length of 1/2"
ID hose, prepare a sanitized Transfer Hose to connect the
High-Flow valves of the input and output carboys together. The
Transfer Hose should be just a little longer than necessary
to make the connection.
- If there is any doubt that the
outlets of the High-Flow valves are clean, take a moment to rinse
and sanitize them. The valves can be easily rotated, so it is easy
to sanitize them with a small squirt bottle and a sponge or cup to
catch the drips. Rotate the outlets of the valves downward again
to drain out any sanitizing solution.
- Connect one end of the Transfer
Hose to the output carboy's valve and open the valve.
- Leave the other end of the
Transfer Hose disconnected until a later step, but keep it
clean.
- The next steps depend on whether or
not racking will be performed under oxygen-free or low-oxygen
conditions.
- Low-Oxygen – Closed-loop
racking will greatly reduce contact with air, even without
purging. However, purging can be easily accomplished without the
need for pressurized tanks of gas and pressure-reducing
regulators by using dry ice (see below).
- Refer to the schematic
connection of the carboys above. To rack under low-oxygen
conditions, skip step "A", the purge step.
- Using a 90° hose barb adapter
for the closures of both the input and output carboys and an
appropriate length of 1/4" ID hose, prepare a clean
Pressure Balancing Hose to connect the closures of the
input and output carboys together.
- Insert the 90° hose barb
adapters into the closures.
- Proceed to section "B",
Beginning the Transfer.
- Oxygen-free – Purchasing or
renting a tank of pressurized gas and a pressure-reducing
regulator represents a modest, but significant, expense;
however, dry ice is solid CO2 and is readily
available from ice cream shops and many supermarkets.
Before using dry ice, learn about
handling it safely and follow good safety practices.
Sixty grams (~2 oz) of dry ice, a chunk about
the size of a large standard ice cube (3.5 cm X 3.5 cm X 3.5
cm), will sublime (i.e., evaporate) to produce approximately 45
liters of CO2, enough to purge a closed-loop very
nicely. The dry ice can be broken up and placed in a relatively
small, wide-mouth, soft plastic bottle, equipped with a closure
connected to a length of 1/4" ID hose. Do not use glass, metal, or rigid plastic bottles and
be sure pressure cannot build up! To
increase the rate at which the dry ice evaporates, the bottle
can be warmed gently. Dry ice should not damage Better-Bottle
carboys; however, Better-Bottle recommends that dry ice not be
placed directly into the output carboy, because commercial dry
ice may contain solid contaminants (e.g., dust, bits of paper,
etc.)
- Refer to the schematic
connection of the carboys above.
- Using a 90° hose barb adapter
for the output carboy closure, a "T" hose barb adapter for
input carboy closure, and an appropriate length of 1/4" ID
hose, prepare a clean Pressure Balancing Hose to
connect the closures of the input and output carboys together
and to connect to a source of purge gas (i.e., CO2,
N2, Ar, etc.). Be sure to have a means for closing
off this hose when purging is complete. If the source of purge
gas is not equipped with a positive valve, install a valve (a
pinch clamp would suffice).
- Connect the source of purge gas
to the Pressure Balancing Hose and start the gas
flowing. A flow rate of about 10 liters per minute is ideal,
but lower flow rates will also be very effective. Always work
in a well ventilated environment and bear in mind that heavy
gases, such as CO2 may pool in low areas when there
is inadequate ventilation.
- Insert the 90° hose barb adapter
into the port of the output carboy's closure and the "T" hose
barb adapter into the port on the input carboy's closure.
Confirm that gas is flowing freely through the empty carboy
and out the open end of the Transfer Hose.
- After sufficient time has
elapsed to adequately purge the air from the empty container,
close the valve (or pinch clamp) in the section of the
Pressure Balancing Hose between the source of purge gas
and the input
carboy.
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B – Beginning
the Transfer
- Connect the open end of the Transfer
Hose to the outlet of the input carboy's High-Flow valve and
open the valve. As the liquid flows it should push any gas ahead
of it and out of the hose. If the liquid does not flood the hose,
but streams down the wall of the hose, pinch the hose at various
points to coax the gas out. When gas is trapped in the transfer
hose, the transfer will take longer.
C – Completing the Transfer
- As the level of the liquid in input carboy
begins to approach the open end of the stem of the Racking
Adapter, turn the Adapter so the open end of the stem is as close
as it can be to the sediment layer without drawing in sediment.
The rate of flow can be slowed to recover as much of the cleared
wine or beer as possible without disturbing the sediment by
partially closing the High-Flow valve.
- When the transfer is complete,
rotate the stem of the input carboy's adapter until it is well
above any remaining liquid.
- Close the output carboy's High-Flow
valve and salvage the liquid remaining in the Transfer Hose
(25-30 ml).
- Insert a DryTrap in the output
carboy's closure and apply light pressure to the shoulder of the
output carboy for a moment and release the pressure. Compressing
the carboy will force gas out through the DryTrap and create a
slight vacuum inside the container.
- Carefully open the output carboy's
High-Flow valve until the liquid in the hose is sucked into the
carboy. If some liquid remains in the hose, repeat these last
two steps.
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Bottling –
Better-Bottle High-Flow valves are
designed so that a standard 3/8" bottling stem will fit into the
outlet, making it convenient to bottle and rack at the same time –
without any pumps or siphons. Contact with oxygen can easily be
minimized by maintaining an inert gas blanket over the wine in the
Better-Bottle carboy and flushing each bottle with the gas just
before it is filled. |
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Cleaning / Sanitizing
– Better-Bottle carboys are more
easily washed and sanitized than glass carboys, because
Better-Bottle carboys are so light weight and the special PET from
which they are made is non-porous and hydrophobic. Hot water, a good
bottle cleaning detergent, and some soaking will separate solids and
films from the walls of Better-Bottle carboys without the need for
brushing. Better-Bottle is not aware of any detergents and
sanitizers, used in home winemaking and beer brewing, that damage
Better-Bottle carboys and fittings when used according to their
manufacturer's instructions. Use the Technical tab
at the top of this page for specifics. It is rarely necessary to
remove a Racking Adapter from a carboy or a Pail Adapter from a pail
in order to clean and sanitize them. Soaking a carboy in a hot
solution of detergent is an easy and extremely effective way to
loosen stubborn contamination – a carboy brush is rarely required.
Abrasive scouring pads
and cleansers should never be required, or used. If a carboy
brush is required, use a soft brush with no exposed metal
components. |
Copyright © 2004, Better-Bottle Div.
High-Q, Inc. All Rights Reserved. Better-Bottle is a trademark of
High-Q, Inc.
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